As part of creating the perfect working environment for employees and facilitating higher productivity rates, it is important to maintain a comfortable level of humidity in the plant facilities.
If so, are dehumidifiers used in manufacturing plants? The answer is yes. These machines are used to remove unwanted moisture from the manufacturing plants
To know how to do it better, read the following article.
Industrial Uses for Dehumidification Systems
In extreme conditions, an industrial dehumidifier dampening system is likely to be capable of controlling the temperature by 50%. With this system in place, you can improve temperature control and product quality.
When attaining the proper humidity control in the house a proper or engineered dehumidification system can go a long way to the protection of the product quality even preventing and ending the failure.
In some situations, industrial dehumidifiers can contribute to a comfortable work environment, aid in room temperature regulation while helping combat condensation causing mold or mildew formation.
Humidity & Moisture Problems in Industrial Spaces
High humidity and excess moisture in industrial settings can lead to a variety of issues. Excessive relative humidity may cause condensation, corrosion, structural damage, product deterioration, and a slew of other problems.
When you see condensation forming on the walls of your space it is time to take action before all the material is damaged and your production output is reduced.
Mitigating Humidity Issues in Industrial Spaces
Industrial space is likely to produce significant levels of moisture that cause damage to the inside structure, machinery, or inventory. Managing relative indoor humidity within manufacturing plants and in workplaces can help worker morale and performance.
After you find out that a warehouse has collapsed in moisture, you'll immediately correct the condition. The dehumidification process, however, is better than simply eliminating relative humidity. You should also consider encouraging plants in the production process.
Related Article: Application & Function of Dehumidifiers in Industrial Processes
Plant Manufacturing Areas
An industrial dehumidifier system provides multiple benefits within manufacturing plants by removing moisture from the warm air and reducing high humidity inside facilities.
This can be achieved by using the appropriate dehumidification equipment in the plant production areas. Production spaces need to be maintained at relative humidity levels of 40-60% with temperature levels between 68 and 77 degrees Fahrenheit (20-25 Celsius).
Dehumidifiers for Manufacturing Areas
High humidity affects the production processes and drying cycles of various products susceptible to water. Controlled humidity levels help reduce corrosion and break in the manufacture, assembly, and storage of aircraft components.
Dehumidifiers are a fast and clear solution in achieving precise humidity levels in production assembly and testing spaces across numerous industries. This is widely used also as a storage method to ensure that product quality remains intact.
The monitoring of the temperature humidity and the high and low humidity also needs to be considered at industrial sites to assure efficient operations and meet the appropriate quality standards according to various industries.
Dehumidification in Manufacturing Plants
The temperature of most industrial plants is controlled by HVAC systems that regulate the ambient climate conditions. Another way to ensure a comfortable indoor atmosphere is through humidity control.
Both workers and employers in industrial manufacturing facilities are concerned about humidity's influence on health. Employees become more fatigued and irritated when the air is moist, significantly impacting their productivity levels.
In addition, higher humidity can lead to mold growth within the plant, which is not only aesthetically unpleasing but also hazardous to employees' health.
Dehumidification on Plant Processes
Dehumidification solves four common problems typically encountered in manufacturing.
1. Moisture Regain (Clogging and Sticking)
Dehumidification prevents moisture regain from occurring in powder processing and product handlings activities such as granulated sugar storage silos, packaging rooms, ammonium nitrate fertilizer storage buildings, and candy wrapping.
2. Condensation or Sweating
Condensation can lead to mold, fungus growth, and contamination from overhead dripping. It occurs when cold surfaces such as pipes, silos, and ceilings in manufacturing plants are surrounded by moist air.
Dehumidification systems prevent condensation by keeping the air surrounding the cold surface at a constant dewpoint set just below the temperature of the coldest surface.
Removing moisture from the air prevents rust from developing on metal surfaces and organic material from rotting.
Dehumidifiers can be implemented in manufacturing areas to prevent corrosion on machinery, equipment, and storage tanks.
4. Drying Heat-Sensitive Products
Many types of products must be dried to low moisture levels but cannot stand excessive heat, including pharmaceutical diagnostics, thermoset resins, industrial enzymes, and most proteins.
Using a dehumidifier to speed up drying time without damaging the product is most beneficial when the product’s temperature limit is around 120 F and the humidity limit is 95 F or below.
Manage Indoor Environment Conditions
Dehumidification systems can greatly improve air quality by controlling relative humidity, creating a healthy and pleasant indoor environment, and can even reduce energy costs if properly designed.
The water from plants production continuously evaporates into the room atmosphere, resulting in an unpleasant humid air environment caused by excess moisture. Dehumidifiers can help offset this by controlling moisture providing a comfortable atmosphere.
In the workplace, excessively high relative humidity levels can cause discomfort and reduce employee productivity and product quality. Industrial dehumidifiers provide a comfortable working condition in addition to existing HVAC equipment.
Do Plants Need a Dehumidifier? (For Manufacturing Plant)
Industrial dehumidifiers in the production process and manufacturing areas have a positive effect on machine functionality, product quality, and finishing.
Dehumidifiers in manufacturing plants regulate humidity levels within facilities to ensure optimal conditions for workers and their equipment.
The air conditioning system is completely connected to the dehumidifier in the production assembly room. Controlling humidity levels in various production areas is among the most valuable aspects of any manufacturing plant.
Dehumidification in Manufacturing Areas for Product Quality
Production areas are likely to be humid because of personnel activity, equipment, and raw materials used.
This leads to many problems due to the risk of water damage to the buildings.
Dehumidifying in these areas can prevent equipment, raw materials, and storage from being damaged, ensuring high-quality production outputs.
Dehumidification in Manufacturing Areas through Product Processes
The humidity level is an important factor when it comes to various manufacturing processes. It also affects the product quality.
In modern industrial production, this process requires high humidity to ensure that the material is clean and perfect.
Dehumidifying in manufacturing areas ensures a higher-quality product by maintaining humidity levels at an optimal level for processing materials used.
Dehumidifiers Used In Manufacturing Plants
Desiccant Dehumidification Systems
One of the dehumidifiers used in manufacturing plants is the desiccant dehumidifier. Desiccants absorb moisture from the air using their hygroscopic properties.
In manufacturing plants, a desiccant dehumidifier removes excess humidity and moisture from the air, preventing water damage to equipment and raw materials.
These are often packaged with other types of desiccants such as silica gel and molecular sieves. These dry out the air, preventing condensation and water damage to equipment and production areas.
Related Article: Desiccant Dehumidifier: What Is It & How It Works? (Absorption)
Another dehumidifier used in manufacturing plants is a commercial dehumidifier. These remove moisture from the air using condensation and cooling processes.
The water created by the machine is collected into a tank, allowing it to be used for tasks such as watering plants or removing dust particles from various surfaces.
Commercial dehumidifiers used in manufacturing plants typically have a large tank capacity.
Related Article: Top 7 Best Commercial Dehumidifier (2021 Reviews Updated)
Dehumidifiers in Manufacturing Plants FAQ
Is It Possible To Run a Dehumidifier on Solar?
You can run a dehumidifier on solar. However, the capacity of a dehumidifier is usually limited in small-scale residential applications because they cannot be powered by solar energy alone.
When running a dehumidifier on solar power, it is recommended to use a hybrid system that also uses grid power or an alternative source of power.
Can You Install a Dehumidifier Into a PC To Remove Moisture and Condensation?
No, you cannot install a dehumidifier into a PC to remove moisture and condensation. A standard desktop PC has the ability to emit heat at levels greater than what some consider safe operating temperatures. This can affect the functionality of components within your computer.
To prevent this, many PCs are designed with internal cooling units that circulate air through the computer to remove excess heat.
What Is the Growing Desiccant Dehumidifier Market?
The growing desiccant dehumidifier market is the trend toward using desiccant dehumidifiers in manufacturing plants. This is due to the need for sustainable production that does not pollute the environment or negatively affect product quality.
Climate control technology, particularly humidity-control equipment, is gaining traction as environmental concerns grow.